These 10 steps will turn new customers into long-time clients!
All manufacturers using blown extrusion near Mid-Atlantic need to follow certain steps to ensure superior quality control! From taking pre-emptive steps like creating an employee training program to post-production packaging and labeling, your blown extrusion near Mid-Atlantic operations will benefit from our ten important quality control steps:
- Training
When you on-board new operators to your blown film extrusion operation, chances are you ensure they receive proper training and have appropriate certifications. However, ongoing training in your process, your material and your equipment is critical to ensure your product is consistently and uniformly produced.
- Material Control
From assessing the quality of your finished product to choosing new resin to use, material control sets up you from the very beginning to produce quality blown extrusion near Mid-Atlantic product.
- Recipe Control
Once you’ve chosen your resin material, you need to be sure you create and track your fixed-ratio of ingredients. By doing so, you can monitor for variations in finished product and adjust your recipe as necessary.
- Process Control
During your blown film extrusion product process, any number of things can go wrong. By tracking dry time, pressure and temperature, you can review the best practices for your manufacturing process.
- Packaging
Whether you choose individually boxed rolls or group boxed rolls, choosing appropriate packaging for your finished film is a critical decision. Make packaging decisions based on your customers and orders; as well as your usable warehousing space.
- Labeling
Check and triple check your labels against your finish film roll gauge to ensure accuracy. It is also critical that your labeling process includes barcoding for ease in inventory.
- Secondary Processing
If you choose to work with another manufacturer for secondary processing, make sure that manufacturer also follows your specific quality control and process control procedures.
- Preventive Maintenance
For all blown extrusion near mid-atlantic processors, creating a schedule of preventive maintenance is a critical step. Include your preventive maintenance process in your inventory counting plan. Ensure you check, maintain and repair all equipment on a regular basis.
- Gauging
Whether at set-up, during the lay-flat or in your quality control lab, using gauging tools from SolveTech, Inc., the leaders in gauging for plastic films, can support all your critical blown film extrusion steps. Gauging ensures that even the smallest, thinnest film is accurately gauged and produced for you rend-user! Gauging also support preventive maintenance, recipe control and labeling!
- Computerize and Automate
After you ensure your recipe and ingredients are correct and you’ve optimized your process and checked your gauge, it is critical to automatically track and store all your production data. SolveTech’s gauging solutions automatically store all gauging data! Call us to learn how!
